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The Best Adhesives for Cast Acrylic sheets and How to Use Them

  • Writer: Panels World
    Panels World
  • 6 days ago
  • 2 min read

Cast acrylic is a versatile material used for everything from signage and displays to glazing and DIY projects. One of the most common questions we get is:


What glue or adhesive should I use to install or bond acrylic?


It depends on the type of application. Below, we’ll go through the best adhesives for acrylic and provide a step-by-step guide to achieving clean, professional results.


The Best Adhesives for Acrylic


1. Solvent Cements (Weld-On / SCIGRIP Range)


These are the standard for acrylic-to-acrylic bonding. Instead of simply sticking surfaces together, solvent cements actually chemically weld the acrylic by softening and fusing the edges.


  • SCIGRIP/Weld-On 3 or 4 – Water-thin, designed for perfectly machined, tight-fitting joints.

  • SCIGRIP/Weld-On 16 – Thicker consistency, better for small gaps.

  • SCIGRIP/Weld-On 40 – Two-part adhesive for structural or load-bearing applications.


Pros: Strong, clear, permanent bonds.

Cons: Requires precise application; not suitable for large gaps.


2. Epoxy (2-Part Clear Adhesive)


If you need to bond acrylic to other materials like metal, glass, or wood, a clear two-part epoxy is a great choice.

Pros: Versatile, strong, bonds dissimilar materials.

Cons: Not optically clear; joints may show.


3. Cyanoacrylate (Super Glue)


Super glue works in a pinch, but it can leave a white "frosting" on acrylic and isn’t recommended for large or visible joins.

Pros: Quick, easy, good for small repairs.

Cons: Weak on larger surfaces, may discolour.


4. Mounting Adhesives (for installation)

If you’re installing acrylic panels or signage rather than edge-joining, you’ll want a mounting solution:


  • 3M VHB Tape – Double-sided acrylic foam tape that offers incredible strength and instant adhesion. Ideal for flat mounting.

  • Neutral-Cure Silicone – Provides flexibility and vibration resistance. Great for uneven surfaces or outdoor installs.



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Step-by-Step Guide: How to Bond Acrylic with Solvent Cement


If you’re looking for that seamless, professional finish, here’s how to use solvent cement (like SCIGRIP 4):


What You’ll Need:


  • Cast acrylic sheets, cut and polished

  • Solvent cement (SCIGRIP/Weld-On 3, 4, or 16)

  • Applicator bottle with needle tip (for precision)

  • Clamps or right-angle jig

  • Clean, lint-free cloth


Instructions:


  1. Prepare the edges

    • Ensure the acrylic edges are smooth, square, and free of dust. Flame-polished edges should be avoided, as they can cause bubbles.

  2. Set up your joint

    • Position the acrylic pieces in place using clamps or a jig. The tighter the fit, the stronger and clearer the joint.

  3. Apply the solvent cement

    • Using a needle applicator, run the solvent cement along the joint line. Capillary action will draw it between the sheets.

  4. Let it bond

    • Hold the pieces steady for at least 5–10 minutes. Do not disturb the joint during this time.

  5. Cure fully

    • Light handling is possible after a few hours, but full strength develops after 24–48 hours.


Final Tips


  • Work in a well-ventilated area – solvent cements release fumes.

  • Wear nitrile gloves to avoid skin contact.

  • Always test on offcuts if you’re unsure.



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